Predictive maintenance for industrial IoT plants

We partnered with an Industrial IoT startup to deliver a practical platform that turns vibration and ultrasonic signals into reliable alerts for plant teams. The result is faster launch and fewer unplanned stops.

About the client

A fast growing Industrial IoT company building predictive maintenance for heavy equipment. The goal was clear: reduce downtime and improve technician trust in alerts across many sites.

The business challenge

  • Time to market: A full product would take more than a year without the right team.
  • Data volume: Up to six hundred sensors per site sending data every twenty minutes.
  • Scale: Multi tenant needs and different machine types across plants.

Cloud data pipeline

Resilient ingestion of ultrasonic and vibration streams with edge buffering, so predictive models receive complete signals even during connectivity gaps.

Tenant isolated SaaS

Per tenant MySQL on AWS RDS with templated schema cloning. Keeps data separate, supports compliance, and enables quick onboarding.

Technician apps

React for web and React Native for mobile. Teams view asset health, receive alerts, and log inspections. Overrides help refine alerts and build trust.

Install assist

QR guided setup reduces errors and shortens the time from install to useful predictive insights.

Built for scale and reliability

Java Spring Boot seventeen, AWS EC2 and S3, and RDS with MySQL eight. Cold storage lowers cost while keeping recent data responsive for analytics.

Technology stack

LayerTechnologies
FrontendReact for web, React Native for mobile
BackendJava Spring Boot seventeen
DatabaseMySQL eight on AWS RDS
CloudAWS EC2, S3, IAM, CloudWatch
DataVibration and ultrasonic sensors

Business outcomes

MetricImpact
Time to marketLaunched forty percent faster
Sensor deploymentSixty percent faster with QR guided setup
Maintenance efficiencyHigher fault detection precision and fewer false positives
Support effortThirty percent lower due to integrated workflows
Operational scaleSix hundred plus sensors per site across many clients

Conclusion

SequoiaAT turned a strong idea into a working platform that plants trust. The system delivers clear alerts, helps teams act sooner, and supports growth across many factories.

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Frequently asked questions

What is predictive maintenance
It uses sensor data with analytics to detect early signs of failure so teams can service machines before breakdowns.
How is trust built into alerts
Field teams can review signals, add notes, and override alerts. This feedback improves future predictions.
Can this work across many plants
Yes. The platform is tenant isolated with templates for quick onboarding and consistent dashboards.